grooving cutting speed calculator
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The outcome has a very smooth surface finish with tight engineering tolerances. RapidThread Advisor. A real powerhouse with automatic feeding: the SAWTEQB-500 can easily be integrated in highly efficient production processes and can even accelerate them. A real powerhouse with automatic feeding: the SAWTEQB-500 can easily be integrated in highly efficient production processes and can even accelerate them. No. We offer panel sizing saws and panel dividing saws and systems for a dimensionally accurate finish cut for almost all panel materials - whether wood, plastic or composite materials. Webinars. WebIn machining, it means an operation performed on a lathe. WebThe focus and air flow control shall be paid attention to when cutting the die cutting & creasing plate. Different fiber optics, material quality, gases, optical lenses, cutting patterns, etc., will affect the cutting speed and need to be adjusted according to site conditions; The yellow part is nitrogen (pure nitrogen) cutting, the blue part is oxygen (pure oxygen) cutting; Laser cutting in the processing of the limited material is inefficient and the effect will be reduced, cannot be continuous processing; For the cutting of high anti-corrosive materials such as copper and aluminum, attention should be paid to adjusting the process. The laser cutting process has low noise, small vibration and no pollution. ! Loading time. The largest and most powerful angular saw unit made by HOMAG is a real powerhouse for volume production. WebThere are many reasons for the failure of the cutting. Once the hole is formed, it absorbs all the incoming beam energy as a black body. Many enterprises have been engaged in the production of various laser cutting machines to meet the demand of the market, including 2D plate laser cutting machine, 3D space laser curve cutting machine, and pipe laser cutting machine. The high-performance drilling machine from a batch size of more than 250 pieces enormous repeat accuracy with the same high quality standards. In the area of thin plate cutting, traditional CO2 laser and YAG laser is gradually occupied by fiber laser generator, mainly for the following reasons: The photoelectric conversion efficiency of the fiber laser is about 30%, the photoelectric conversion efficiency of the CO2 laser is 6~10%, and the photoelectric conversion efficiency of YAG laser is only 3%. RPM = Of the tool or workpiece. Laser vaporization is used to cut thin metal materials and non-metallic materials (such as paper, cloth, wood, plastic and rubber, etc.). Nitrogen is usually used for cutting stainless steel and aluminum alloy materials. 2Various special cutting systems, material conveying systems, linear motor drive systems are been developed in order to improve production efficiency. This helps to optimize our website using the findings obtained. We use these Cookies to optimize how we deliver our content to you. In order to overcome this phenomenon, placed the high sensitivity of the capacitive sensor on the cutting head, to realize the real-time feedback of the distance information between the nozzle and panel to the CNC system. Road Rehabilitation. The hole diameter of the start cutting point cannot exceed 0.3mm. At the same time with the aid of high-speed airflow which coaxial with the laser beam to blow away molten material, so as to realize the cutting of the workpiece. The raw material, as evident, is not a round bar which is the most common option. This software module is the key to accurate and highly efficient inventory management. Determine the spindle speed required to mill a steel workpiece with a diameter of 30 mm. (2) Combustion material is transferred into slag to control the combustion rate of oxygen and metal, and the speed of oxygen diffusion through the slag to the ignition front has a great impact on the combustion speed. The first 2 steps can be seen as separate or going hand-in-hand. Whenever other fabrication methods like laser or plasma cutting can get the same, Gears are rotating machine elements that transmit torque from one shaft to another via the teeth machined into them. "Sinc So everything has its place, whether a few one-off jobs at a small machine shop or batch production for larger quantities. Equivalent International Designations for Steel 4140. Copyright HOMAG Group. Only when the system is equipped with reflective absorption device can the aluminum be cut, otherwise the optical component will be destroyed by reflection. (In Depth Interpretation), How to Choose Fiber Laser Cutting Machine? The key considerations are the cost of cutting and the requirements for the product. More than1000 setsare exported to various countries around the world every year. When cutting stainless steel, the required purity of nitrogen is generally higher than 99.999%. ; What to Get: If you need only the cutting speed, select Speeds Only, and you will be asked to enter fewer parameters. The sheet cutting speed is 2 ~ 4 times of CO2. I have worked in the metalworking industry for more than 10 years. In other words, the maximum thickness that can be cut by the same power laser cutting machine is also different. Other parameters can refer to nickel-chrome steel. When oxygen is used as a processing gas, the cutting edge is slightly oxidized. Powerful and ready for more: the SAWTEQB-400 is the ideal cutting solution for growing businesses and for producing small to medium-sized batches. This allows transmitting the power, Creating a digital representation of the part in CAD, Creating the machining code from the CAD files. Mentions lgales Usually, the purpose is to arrive at a desirable surface finish. The auxiliary gas can prevent slag from returning during the cutting process, thereby protecting the internal lens of the laser head. WebP: Steel: M: Stainless steel: K: Grey cast iron, malleable and spheroidal iron: N: Aluminium and other non-ferrous metal: S: Special, super and titanium alloys If you accept these Cookies, you simultaneously consent to your data being transferred and processed as described above. However, when oxygenated, a thin oxide film is formed on the cutting surface. The operation itself looks similar to drilling from the outset. The SAWTEQB-400 delivers a high level of precision in continuous operation, coupled with an impressive processing speed. Air can be supplied directly from the air compressor, so it is very cheap compared to other gases. It has the characteristics of fast cutting speed and high cutting quality. We use these Cookies to optimize how we deliver our content to you. Spindle Speed Calculator Example. Number of Teeth = The number of edges, The following table can give you a reference. On mills, the most common use is to force the machine to catch up. As the cutting speed increases, the slit width decreases. WebApplicable object: suitable for aluminum alloy die castings with small burr wall thickness and small volume. Automatic parameter proposals on your saw, corresponding to your materials, tools and quality requirements. Laser fusion cutting is mainly used for the cutting of non-oxidizable materials or active metals, such as stainless steel, titanium, aluminum and alloys. Acheter une piscine coque polyester pour mon jardin. Cutting a 2mm low carbon steel plate with a fiber laser cutting machine in the power of 1200W, the cutting speed can reach 600cm/min; And if cutting a 5mm polypropylene resin plate, the cutting speed can reach 1200cm/min. Fiber Laser cutting equipment is very expensive, but it is still possible to use the device in large production because of the lower cost of subsequent processing. Plenty of output in a short time: the fully automated angular saw unit of the 5series sets the benchmark in industrial manufacturing and is particularly powerful. Webinars. Ingersoll Cutting Tools 845 S. Lyford Rd. The laser processing of different materials requires the use of matching auxiliary gases. Develop various 3d cutting software to accelerate the process from drawing to cutting parts. You can "Accept" this or click on the "More information" button to select which cookies we may use. A furniture configurator to make planning and designing furniture easy. The most widely used typical parts are the die-cutting plate used in the packaging and printing industry. According to the feedback information, the height of the cutting head is adjusted in real time through the transmission mechanism, the focal position closed-loop control of high dynamic response is formed to avoid the defect caused by the change of focus position during plate cutting. Over the past 30 years, with the continuous expansion of the application and continuous improvement of the laser cutting machine. ! Innovations. | The specifics of the thread can be configured and reaching the final outcome may require several passes. Centralized control of machines from the office, Intuitive machine control simple, fast and clearly structured: these are the strengths of CADmatic5. Chemical Composition Cutting Speed recommendations Recommended Carbide Grades These Cookies help us to improve the functionality and attractiveness of our websites, and your user experience by saving, for example, your settings, and selections as well as filters, and to recognize your device on subsequent visits. The following data in the laser cutting thickness & speed chart is for reference only! Its purity requirement is generally 99.95% or higher. When talking about traditional turning, drilling can be performed on the end of the workpiece, right on the axis. Laser cutting forming technology also has a wide range of applications in the field of non-metallic materials. WebThe focus and air flow control shall be paid attention to when cutting the die cutting & creasing plate. The holes are surrounded by molten metal walls, and the auxiliary airflow along the shaft of the beam takes away the molten material around the hole. Comparison of ordinary lighting and laser: Laser generating gas is different from cutting gas. The materials that can be cut by a laser cutting machine including metal matrix composites, leather, wood and fiber. Robot performance and operating. Indexable Milling. Meaning that it cuts off a segment of the part. If low-speed processing is used, the thin plate can be cut, and metals such as single Ti and Zr need to use air as the auxiliary gas. You can see both turning and boring in this video. WebIn machining, it means an operation performed on a lathe. With matching software and service solutions, orders are processed flexibly, quickly and economically. If the cutting speed is too fast, the focusing lens is damaged, the focusing effect is poor, the light path is not The laser cutting performance of various materials is shown in the following tablewhen using a CO2 laser source. View All Threading Tools Threading Tools; User-Friendly Machining Calculator. WebRecommended Cutting speed range for milling with stable clamping and short overhang is 520 - 720 [SFM] / 160 - 220 [m/min] For detailed cutting speed recomendations, check the Below Table, or use our Speed and Feed Calculator. The worlds first laser cutting machine was born in the 1970s. What does the turning process actually comprise of? In this case, the laser cutting thickness and speed are inversely proportional. In addition, the NC system can automatically adjust the cutting power according to the cutting speed. Boring Tools. A single-point tool moves along the axis of the workpiece to remove material from the part surface. With this top feature you benefit from improved management and tracking of parts and always know the exact situation. Try to keep dwell times as short as possible and always look for other ways to achieve your result without a dwell. Threading. when the board foot volume was measured). WebIts helpful to be able to dwell during a cutting operation, and also to facilitate various non-cutting operations of the machine. Determine the spindle speed required to mill a steel workpiece with a diameter of 30 mm. The equation for calculating the cutting speed is V= DN/1000. The brains of CNC turning machines are just behind the panel. CNC Router Aluminum Cutting: 11 Easy Tips. 500W 12,000W Laser Cutting Thickness & Speed Chart, 750W Laser Cutting Thickness & Speed Chart, How to Choose Fiber Laser Cutting Machine? At the same time, it has a better cutting effect for high reflective material such as aluminum alloy, copper, copper and various copper alloys. Last Name. WebSpeed and Feed Calculator FAQ How do you calculate speed and feed? Stainless steel (general thickness of 3mm) used for decoration, advertisement, service industry or patterns, marking and font of non-metallic materials (general thickness 20mm). At the same time, there are some extra capabilities available, making it rather a higher-end machine, not one suitable for entry-level. The most common way of identifying the axes on a traditional CNC lathe machine goes like that: The Z axis runs parallel to the axis on the workpiece. Fractorys bending calculator helps you to get your sheet metal designs right from the start. This is to pass some of the gas into a furnace, and then through some medium and conditions, the gas will explode instantly, using the energy WebApplicable object: suitable for aluminum alloy die castings with small burr wall thickness and small volume. When cutting plastics such as polypropylene, compressed air is been used. A good example is the word Speed, which maintains its origin but has a particular angle (Cutting Speed) when spoken by a machinist. WebEach Data-Sheet Includes: Machinability Equivalent Standards (DIN, SAE, etc.) As the website is unable to function properly without them, you cannot opt out of this kind of Cookies. Next comes the machine setup. How can you cut panels made of plastic materials quickly and precisely? document.getElementById("ak_js_2").setAttribute("value",(new Date()).getTime()); Privacy Policy|Terms and Conditions|Sitemap. Rip and cross cuts in one pass: this saw is an excellent solution for volume production involving cutting panels in books. Up to 730 individually retrievable drilling spindles ensure dynamic batch size one manufacturing. A small, but powerful plastics saw for fast processing of smaller batches. High-performance edge banding on two processing tables, The power pack among our nesting solutions, Synchronous or parallel processing on two processing tables, The ideal introduction to automated timber frame construction, A versatile machine for timber frame construction, Use just one machine for complete panel processing - mounting, sawing, trimming, drilling and nesting, The smallest and most flexible production unit, Efficient production of wall elements in large batch sizes, Manufacture all roof and ceiling elements with a single system, Flexible technology for the complete carcass variety, Perfect dowel hole drilling with our DRILLTEQ C-100 NBS 033. Advantage through size is the motto of the SAWTEQB-500 an innovative, robust high-performance saw for mass producers. Therefore, there is a feature that it can be directly welded, smeared, and has high corrosion resistance. The symbol is D and the unit is mm. It seems that you have tried various plates, with various gases, various air pressures, different powers, etc and then it seems that youre still very confused about it. Indexable Milling. Assume that the cutting speed V is 7 m/min. Web(2) Quick cutting speed. Your central component for the digital workshop. WebDrilling - A drill enters the workpiece axially through the end and cuts a hole with a diameter equal to that of the tool. Saving material and labeling on nesting machines. The size accuracy of the cutting parts can be up to + 0.05mm. The next generation of Edge banding machines. are not suitable for air because the air will oxidize the base material. The new-found power pushed the industry to invent new ways of increasing the tool life. Fractory Ltd, Suite 4.15, Department Bonded Warehouse, 18 Lower Byrom Street, Manchester, M3 4AP, CNC Milling - Process, Machines & Operations, CNC milling is one of the most common processes when looking to produce complex parts. With this top feature you can increase destacking efficiency and speed up the production process. When the laser power and the auxiliary gas pressure are certain, the cutting speed and the slit width maintain a nonlinear inverse relationship. a dwell to give the spindle time to get up to the commanded speed. WebUHP water cutting, also known as waterjet and water jets, is a high energy (380MPa) water flow generated by ordinary water after multi-stage pressurization, and then jet cutting at a speed of nearly 1,000 meters per second through an extremely fine ruby nozzle (0.1-0.35mm), and this cutting method is called UHP water cutting. Compared with oxyacetylene cutting and plasma cutting, there are many kinds of laser cutting materials, including metal, non-metal, metal base and non-metal matrix composites, leather, wood and fiber. Carbon Fiber 2022; Energy Progress & Innovation Conference 2023; Conexpo-Con/AGG 2023; AMPP 2023; MRO Americas 2023; International Powder and Bulk Solids Another example is some older machines may require a dwell to give the spindle time to get up to the commanded speed. The metal around the spots melts due to thermal diffusion. For lathe operations, the chief application of a G04 Dwell is to break chips, especially when drilling, counterboring, grooving, or parting-off. Drilling and dowelling and always keeping a tight grip on everything, A flexible all-rounder for processing in just 5m. All material data and stocks well structured in only one digital application. Inserts. The troubleshooting sections gives good advice for how to overcome typical challenges in this machining area. Compact size, sturdy design and equipped with proven HOMAG technologies. We use cookies on our website. Install it on the die-cutting machine to cut off a variety of printed graphics boxes. WebCalculator. What aspects of cutting quality will be affected by different gases? The pressure and flow rate are different, which is inseparable from the size of the nozzle model and the thickness of the cutting material. (2) Optical fiber laser has a small volume, light weight, movable and flexible working position. WebEach Data-Sheet Includes: Machinability Equivalent Standards (DIN, SAE, etc.) The integrated solutions consist of machines, handling, data network, information technology and logistics. The larger the air flow is, the faster the cutting speed is, the smaller the air outlet hole is, and the greater the force acting on the unit area of the material is; It is recommended to use a focusing lens with a focal length of more than 100mm, so that the Sizing, cutting, and machining wood panels with nesting CNC machines helps save time andmaterial. Related Posts: G-Wizard Calculator Change Log --Page 2; 2007 CNC Blog Archive; Feeds and Speeds: The Definitive Guide (Updated for 2022) 2008 CNC Blog Archive; Full Name. No. Cutting plastic panels on a large scale this is what the SAWTEQB-500plastics saw is designed for, and it sets the benchmark for this in the premium segment. WebGeneral turning. CNC refers to computer numerical control, which takes care of operating the machine to some extent. Although each cycle does not wear out the tool completely, the cutting time will be taken into account vs the overall lifetime of a tool to include it in the final cost. Mode Advanced / Simple: In simple mode, you need to enter fewer parameters, and the calculator will rely on the system defaults. Under certain plate thickness and cutting speed, there is an optimal range of laser power. Data generation for wall, roof and ceiling production. For cost-efficient production, we offer a comprehensive range of automation solutionsin the areas of storage technology, automation / robotics, assembly technology, picking and sorting, and packaging technology. Low processing efficiency and increase cost. More than1000 setsare exported to various countries around the world every year. Today, large CNC machining centres may include both CNC milling and turning capabilities. These Cookies allow us, and the service providers (e.g. Laser oxygen cutting is mainly used in carbon steel, titanium steel and heat treatment steel and other easy oxidized metal materials. Below, you can activate/deactivate the individual technologies that are used on this website. A bench lathe requires a skilful machinist as there is little to no automation, putting more responsibility on the operator. Understand how the use of cutting fluid and coolant helps achieving good component quality or how to be successful when turning long and slender components or interrupted cuts. WebThere are many reasons for the failure of the cutting. Powerful and ready for more: the SAWTEQB-400 is the ideal cutting solution for growing businesses and for producing small to medium-sized batches. Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. It shows the relative speed of the workpiece to the cutting tool. You may also find them useful in general turning or boring operations to eliminate the tooling marks left on the part by end thrust of the cutting tool. And the workpiece deformation is small, the cutting precision is high, the geometry of the slit is good, and the shape of the cross-section of the slit is a regular rectangle. It uses the laser as the preheating source and uses the oxygen and other active gases as the cutting gas. Only the output parameters of the laser need to be changed. Each comes with a unique set of features while some are more automated than others. CLEARANCE CENTER. For lathe operations, the chief application of a G04 Dwell is to break chips, especially when drilling, counterboring, grooving, or parting-off. As a green hand in laser cutting field, do you often feel a headache in the laser cutting process? Grooving & Cutoff. This controls all the tool movements and speed for spinning as well as other supporting actions like the use of coolant. When cutting the 2mm stainless steel sample in below FIG, the focus position is about 0.8 ~ 1.2mm below the surface of the plate. SPEED AND FEED. am wondering about the kerf .. is the cut acceptable at the slower speeds/upper limits of the thickness for performance of each wattage? Such as the pattern of an art photograph album, Chinese and English fonts of the company, government department, the hotel, the shop sign, the station, the pier, the public place. As the cutting depth does not have to be very deep, a single pass can perform that. The name suggests that it is small enough to attach it to a tailored workbench. ! Modular Drills. W18Cr4V, W6Mo5 and Cr4V2 with less tungsten and 6W6Mo5 and Cr4v high-speed steels developed to improve toughness are commonly used. (Buyer's Guide), User Manual of Metal Laser Cutting Machine, What Is Fiber Laser? When the optimum cutting speed is reached, the surface roughness of the cutting section is the minimum. BIG DAISHOWA offers a wide variety of shanks common to the market, including both BIG-PLUS and standard versions of DV(DIN69871), BT(JIS B6339), and CAT(ASME B5.50) steep tapers as well as HSK (ISO12164) hollow shank tapers and BIG CAPTO As said, this plays an important role to arrive at the right cutting speed. Rockford, IL 61108 Phone & Email Tel: 815-387-6600 Parting & Grooving; Holders. WebEverything you need to know about metal cutting tooling: machining operations metal cutting processes metal cutting tips & techniques formulas & definitions First of all,laser light can be converted into amazing thermal energy in a very small area, which can provide: (2) The smallest thermal impact zone adjacent cutting edge; Second,the laser beam does not exert any force on the workpiece. Fiber Laser Cutting Advantages and Disadvantages Compared to Other Cutting Method, The Ultimate Guide to Fiber Laser Cutting Machine, What Is Fiber Laser? The sample in the laser cutting sample FIG was cut with a high purity of 99.99% pure liquid nitrogen, and the gas pressure was 0.8 ~ 1.0mpa. One way is to just use a CAD program to create the files and send them into production. Automatic parameter proposals on your saw, corresponding to your materials, tools and quality requirements. WebThe focus and air flow control shall be paid attention to when cutting the die cutting & creasing plate. If the cutting speed is too fast, the focusing lens is damaged, the focusing effect is poor, the light path is not Conseils Its advantages in batch size 1 production: individual cutting, fully automated production processes, unlimited recuts. While single point cutting tools are suitable for most turning operations, live tooling refers to mills, drills and other tools that have their own power. It shows the relative speed of the workpiece to the cutting tool. The main function is to help burn and blow off the cut melt. We have named some of them already but lets take a closer look now to bring clarity to the capabilities of lathe machines. coupled with an impressive processing speed. Of course, when the laser power is fixed, the thinner the plate, the faster the cutting speed. Impurities in the auxiliary gas can damage the lens, causing fluctuations in the cutting power and also causing inconsistencies in the front and backcutting surface. WebWe would like to show you a description here but the site wont allow us. Drilling and doweling and always keeping a tight grip on everything. For example, a 1000W laser cutting machine can cut 10mm thick carbon steel, but only 4mm stainless steel. It requires a slot with a width of 0.7-0.8mm on a wooden plate of 20mm thickness and inserts a blade in the slot. The machining of parts with different shapes does not require replacement of the cutter. CNC turning is one of the central methods of manufacturing. Idles times refer to anything that is not cutting, i.e. 03 88 01 24 00, U2PPP "La Mignerau" 21320 POUILLY EN AUXOIS Tl. But how can we judge whether a laser cutter is good? Equivalent International Designations for Steel 4140. This tells the Dwell command simply to wait until the machine is caught up with everything it is doing. The carriage runs over the bed which is heat-treated to withstand the machining effects. | Deburring by thermal explosion. Webinars. As you can see, the X axis is perpendicular to the Z axis. The flow rate varies depending on the type of nozzle, but generally it is large. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling WebP: Steel: M: Stainless steel: K: Grey cast iron, malleable and spheroidal iron: N: Aluminium and other non-ferrous metal: S: Special, super and titanium alloys The use of nitrogen to get the edge of non-oxidized and no burr which does not need to be dealt with again. Laser cutting machine is a kind of equipment that can partially replace traditional metal cutting method. ; What to Get: If you need only the cutting speed, select Speeds Only, and you will be asked to enter fewer parameters. Download below laser cutting thickness and speed chart, 750-6000W Fiber Laser Cutting Speed (Raycus Laser Source), 1000-6000W Fiber Laser Cutting Speed (IPG Laser Source), CO2 Laser Cutting Thickness & Speed chart, https://www.machinemfg.com/laser-cutting-quality-control/#The_effect_of_the_beam_on_cutting_quality, https://www.machinemfg.com/things-you-should-know-about-laser-cut-kerf/. Optimization software for dividing panels in a nesting process. I do a lot of thinking, reading, and writing around sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. WebInstructions: Lumber Weight Calculator Moisture Content: Enter the moisture content (MC) at which the lumber was scaled (i.e. It holds the tools, allowing for cutting process to take place. Newer CNC lathe centres can use live tooling for producing perpendicular holes on the sides or elsewhere. In this case, the cutting edge will not be oxidized. The main content of this cutting process is: The laser beam heats the small area of the brittle material, causing the large thermal gradient and serious mechanical deformation in the region, causing the material to crack. According to the above inference, the general rule of the cutting speed of the thin plate can be obtained: The freshmancan also use this ruleas the basis for selecting auxiliary gases. Individually equipped single saw for trade and industry for a wide range of cutting applications and ready for networked production. 18. Aerospace components processed by laser cutting include engine flame tube, titanium alloy thin-wall machine, aircraft frame, titanium alloy skin, wing long stern, tail siding, helicopter main rotor, space shuttle ceramic heat insulation tile, etc. When using nitrogen, the cutting surface is smooth. It shows the relative speed of the workpiece to the cutting tool. WebIt is impossible to break chips below a certain hardness, and the raw material tends to stick on the cutting edge causing BUE. Ralisations Basics of Laser Cutting: Knowledge You Must Know, TOP 15 Laser Cutting Machine Manufacturers, 9 Knowledge Quiz of Laser Cutting Technology, 750-6000W Fiber Laser Cutting Speed (Raycus Laser Source), 1000-6000W Fiber Laser Cutting Speed (IPG Laser Source), The Application of Air as Auxiliary Gas in Laser Cutting, Laser Cutting Makes Traditional Sheet Metal Processing Advantages Gone, 4 Methods to Improve Laser Cutting Efficiency, 9 Standards to Check Laser Cutting Quality, 5 Applications of Laser Technology in Industrial Production, Application and Development of Laser Processing Technology, https://www.machinemfg.com/cutting-ultra-thin-metal-foil/, Part of the material requires oxygen to participate in the puncture, Stainless steel, aluminum, galvanized sheet. Some of them are essential, while others help us to improve and operate our online offer for you economically. Receive engineering articles to your inbox monthly. (1)The surface of the material is heated to the point of ignition rapidly under the irradiation of the laser beam, and with the intense combustion reaction with oxygen, a large amount of heat is released. The principle of laser oxygen cutting is similar to that of oxyacetylene cutting. Select the Correct Threading Tool For example, a 1000W laser cutting machine can cut 10mm thick carbon steel, but only 4mm stainless steel. For example, the cutting speed is usually lower when the small circle and sharp angle are cut. Country. These Cookies make a website usable by providing basic functions such as page navigation, language settings, and access to protected areas. The first internal operation on this list. Panel saw SAWTEQ B-400 flexTec. HANS LASER. Requirements for the existing hole are related to the thread size it must be close to the tip of the thread teeth. This is to pass some of the gas into a furnace, and then through some medium and conditions, the gas will explode instantly, using the energy They provide a better grip for small parts. The thicker the plate thickness, the higher the pressure value of nitrogen work. Innovations. Plan du site BIG DAISHOWA offers a wide variety of shanks common to the market, including both BIG-PLUS and standard versions of DV(DIN69871), BT(JIS B6339), and CAT(ASME B5.50) steep tapers as well as HSK (ISO12164) hollow shank tapers and BIG CAPTO WebDiscover all the collections by Givenchy for women, men & kids and browse the maison's history and heritage WebFor grooving application Choose grooving for shallow grooving and parting for deep grooving. Full Name. Find solutions to the most common turning challenges such as poor chip control and vibration. Here is a 500 millisecond (1/2 second) dwell between two moves: Remember that Dwells are always unproductive time. The process itself looks like grooving but the cutting tool will reach the axis of the part. Top quality at the best possible price: the smallest saw in the HOMAG range is equipped as standard with everything you need for cutting single panels and small batches. WebParting and grooving. Road Rehabilitation. The type of cutting gas to be targeted needs to be selected according to the characteristics of the individual sheets. Other terms have the same meaning, but the focus is very different when strictly within the machining jargon. Also, larger machines are known as chuckers. The proportional relationship between the above mentioned three gas is: Fiber Laser cutting is a hot cutting method which makes use of the focused high power density laser beam as the main heat source to illuminate the workpiece, cause the irradiation materials rapidly melting, evaporation and ablation or reach the ignition point. Address. Similar to an engine lathe with a few differences. The time it requires depends on the cut depth and feed rate. Following a bumpy launch week that saw frequent server trouble and bloated player queues, Blizzard has announced that over 25 million Overwatch 2 players have logged on in its first 10 days. Do not enter fractions, and do not enter the percentage sign after the value. The cutting speed of stainless steel with 2mm thick is 3.5m/min, and the thermal influence area and the deformation are very small. The main applicable plates are stainless steel, plated steel, brass, aluminum, aluminum alloy, etc. These include the material of the part and tool, tool size, finishing requirements, etc. The cutting technology is difficult, but there are still many factories adopt this method and put into production. I do a lot of thinking, reading, and writing around sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. 03 80 90 73 12, Accueil | They can hold more tools at the same time, making the switching from one operation to the other less time-consuming. Chip Load = The amount of material removed, per revolution per cutting edge. ! Carbon Fiber 2022; Energy Progress & Innovation Conference 2023; Conexpo-Con/AGG 2023; AMPP 2023; MRO Americas 2023; International Powder and Bulk Solids The name has stuck since the 19th century when a steam engine made this specimen stand out in the midst of other manual lathes. The third-party sources and social media platforms we use can transfer your data to the United States, a non-secure third country. WebSpeed and Feed Calculator FAQ How do you calculate speed and feed? With the panel dividing saws from the P(forplastics) series. Nesting with 3-, 4- or 5-axis technology. Recommended Carbide Grades for Aluminium 6061. Fiber Laser cutting equipment usually adopts device with computerized digital control technology (CNC). So the tool can move along the side of the material while the part is revolving around the Z axis (C). Chemical Composition Cutting Speed recommendations Recommended Carbide Grades Full Name. If oxygen purity is not high, and the processed parts have higher surface quality requirements, it is necessary to add oxygen drying and other devices to improve the purity of oxygen. L'acception des cookies permettra la lecture et l'analyse des informations ainsi que le bon fonctionnement des technologies associes. Cutting time. WebDiscover all the collections by Givenchy for women, men & kids and browse the maison's history and heritage During the cutting process, due to the uneven surface of the material, the focal position of the laser will change, thus affecting the cutting quality. We already described it as part of the setup but a cycle may necessitate for another way of loading the part into the machinery. WebThe burr produced during fine blanking is not a cutting burr but an extrusion burr. Browse all the innovations products in one quick, For example, the laser cutter with 2KW laser power been adopted, the cutting speed of carbon steel with 8mm thickness is 1.6m/min. The higher the oxygen flow rate, the faster the combustion chemical reaction and the removal of slag. As the website is unable to function properly without them, you cannot opt out of this kind of Cookies. "Sinc Following a bumpy launch week that saw frequent server trouble and bloated player queues, Blizzard has announced that over 25 million Overwatch 2 players have logged on in its first 10 days. The third-party sources and social media platforms we use can transfer your data to the United States, a non-secure third country. Steps for setting up a CNC turning centre: The easiest way to get the essence of manufacturing is just watching the video above. The size of the burr is determined not only by the height of the burr, but also by the thickness of the burr root. Of course, for high-reflectance materials such as gold, silver, copper, and aluminum, they are also good heat transfer conductors, so laser cutting is difficult and cant even be cut. Digitising the whole process from the creation of CAD to a fully finished part is possible. Cutting optimization & label printing for ANY saw. WebDiscover all the collections by Givenchy for women, men & kids and browse the maison's history and heritage Really easy with this top feature. The movement of the cutting tool is perpendicular to the spinning axis. The auxiliary gas entering the nozzle can also cool the focus lens, prevent the dust from entering the lens seat to contaminate the lens and cause the lens to overheat. From a certain hardness point, increasing the hardness further increases the wear and will either require you to reduce the cutting speed or settle for a lower tool-life. It attaches directly to the spindle but is replaceable, so different sized parts can be machined. For example, a 1000W laser cutting machine can cut 10mm thick carbon steel, but only 4mm stainless steel. Of course, the oxygen flow rate is not the higher the better, because the fast velocity can lead to the rapid cooling of the metal oxide, which is also detrimental to the cutting quality. Due to restricted by laser power and equipment volume, the laser cutter can only cut the small thickness of plate and pipe material, and with the increase of workpiece thickness, the cutting speed decreases significantly. 3In order to extend the application of engineering machinery and shipbuilding industry, the thickness of low carbon steel has exceeded 30mm. The heat of vaporization of materials is usually very large, so the laser vaporization requires a large amount of power and power density. In machine building, you cannot bypass shafts to transmit power from the motor to the moving parts. It is not recommended to continuously process for a long time. The new Nesting concepts: Individual automation for furniture production, The new Nesting concepts: Individual automation with 5-axis processing, The compact nesting machine in gantry design. Here we are still talking about an external operation. Some controls also allow the Dwell to be programmed in spindle revolutions instead of a time, which is handy, especially for chip breaking applications. Of course, when the laser power is fixed, the thinner the plate, the faster the cutting speed. Compared with other conventional machining methods, laser cutting has more adaptability. The symbol is D and the unit is mm. WebIts helpful to be able to dwell during a cutting operation, and also to facilitate various non-cutting operations of the machine. To determine spindle speed, use the following steps: Enter the diameter of the part, D = 30 WebThe burr produced during fine blanking is not a cutting burr but an extrusion burr. From small woodworking shops to industry-level series The stack-oriented pattern-sorting tool for automated production. A turning cycle time comprises of: Get your metal fabrication quote in seconds. The powerful simulation tools can visualise the whole process from raw material to the final product, even using the input regarding finishing requirements. WebCutting speed. This helps to optimize our website using the findings obtained. Operation made easy: Working on a CNC machine has never been so easy an convenient. The material is quickly heated to the degree of vaporization, and the pore is formed by evaporation. If the cutting speed is too fast, the focusing lens is damaged, the focusing effect is poor, the light path is not The laser is a kind of enhanced light obtained by stimulated radiation. Non-cutting operations are even more common as dwells are used to wait for some operation to complete before going on. Equivalent International Designations for Steel 4140. 18. Although still common in workshops, engine lathes laid the foundation for improved performance and the automation of machining. Cemented carbide is widely used as a tool material, and it can also be used to cut difficult-to-machine materials such as heat-resistant steel, stainless steel, high manganese steel as well as tool steel. Company. when the board foot volume was measured). Theyre time when the machine isnt doing anything but is waiting for something to catch up. The cutting speed of stainless steel with 2mm thick is 3.5m/min, and the thermal influence area and the deformation are very small. Cutting optimization & label printing for ANY saw. In the process of vaporization, the steam takes away the melting point and scour debris, forming holes. Rockford, IL 61108 Phone & Email Tel: 815-387-6600 Parting & Grooving; Holders. Threading. Spindle Speed Calculator Example. With this model you can create quotations and orders in no time. Because these materials are flammable, the cut surface is easily carbonized. Youll have to check which format your machine uses. RPM = Of the tool or workpiece. Interesting article . In the process of laser cutting, the laser focus position has a great influence on the surface quality of the parts after cutting, and different materials have different requirements on the focus position. For example, the laser cutter with 2KW laser power been adopted, the cutting speed of carbon steel with 8mm thickness is 1.6m/min. The larger the air flow is, the faster the cutting speed is, the smaller the air outlet hole is, and the greater the force acting on the unit area of the material is; It is recommended to use a focusing lens with a focal length of more than 100mm, so that the It is estimated that when the steel is cut, the amount of heat released by the oxidation is about 60% of the total energy required for cutting. The most common operation. This panel dividing saw is every bit as versatile as your demands are varied and can handle nearly all types of plastic panels also when dealing with larger quantities and cutting in books. WebAbout Our Coalition. Last Name. For example, when cutting carbon steel, the focus is on the upper surface of the plate; When cutting stainless steel, the focus is about 1/2 of the thickness of the plate. Here at Fractory, we provide services for metal turning. Wood, metal and glass all have different lathes because they all need some specific qualities, as well as cutting speeds. WebWhen the durability is the same, the cutting speed can be increased by 4-10 times. You can read this post about laser cutting kerf: https://www.machinemfg.com/things-you-should-know-about-laser-cut-kerf/, Your email address will not be published. WebSpeed and Feed Calculator FAQ How do you calculate speed and feed? Cutting speed. The laser cutting incisions are narrow, and the cutting edges are parallel and perpendicular to the surface. Solid Carbide Drills. (2) Because there is no restriction on the cutting workpiece, the laser beam has infinite copy cutting ability. Other terms have the same meaning, but the focus is very different when strictly within the machining jargon. However, when the quality requirements of the cut product are high, aluminum, aluminum alloy, stainless steel, etc. When the cut product is the final product, there is no subsequent process, and it is necessary to use a protective gas, such as a craftproduct. From small woodworking shops to industry-level series Minimum space requirements. WebGeneral turning. [Easy, CNC Basics: Easy Learning Guide [ +Machining Tutorials ], Best Free CAD, CAM, & CNC Software [2022 Update], CNC Router Easy Guide [ Dozens of Articles and Resources ]. Modular Drills. The right saw for cutting panels horizontally in the crafts sector: attractively priced, efficient and upgradeable. The high-quality laser beam, laser energy can achieve stepless regulation. Laser Cutting Thickness and Speed Chartif(typeof ez_ad_units!='undefined'){ez_ad_units.push([[580,400],'machinemfg_com-medrectangle-4','ezslot_3',808,'0','0'])};__ez_fad_position('div-gpt-ad-machinemfg_com-medrectangle-4-0'); Send us a message to let us know your detailed requirement. WebRecommended Cutting speed range for milling with stable clamping and short overhang is 520 - 720 [SFM] / 160 - 220 [m/min] For detailed cutting speed recomendations, check the Below Table, or use our Speed and Feed Calculator. The other end of a CNC turning centre. The headstock of a CNC lathe makes up the front section of the machine. CLEARANCE CENTER. Getting precise results for axisymmetric parts is best done with that fabrication method. It is obvious that using oxygen as an auxiliary gas can achieve high cutting speed compared with the inert gas. At this time, the NC system can reduce the cutting power according to the actual cutting speed, and can get excellent cutting precision and sectional quality. WebInstructions: Lumber Weight Calculator Moisture Content: Enter the moisture content (MC) at which the lumber was scaled (i.e. Lastly, some controls like Fanuc allow G04 without an associated word. The largest and most powerful angular saw unit made by HOMAG is a real powerhouse for volume production. As a sophisticated machining method, laser cutting can cut almost all materials, including 2D or 3D cutting of thin metal sheets. All the same features can be performed, just on the inner surface. coupled with an impressive processing speed. Company. In operation, the cutting of different shape parts can be applied only by changing the NC program, which can be cut in 2D as well as 3D. A classic with extra power: the SAWTEQB-300 horizontal saw with automatic feed system for fast production and high throughput. The cutting speed of the controlled fracturing cutting is fast and does not require too much power, otherwise, it will cause the surface of the workpiece to melt and break the edge of the cutting. Modular Drills. WebAngle Heads & Speed Increasers. Normally, a few passes are necessary to reach the end result. Nesting with 3-, 4- or 5-axis technology. It is also not easy to achieve success by cutting a very large and closed shape. CNC turning is suitable for performing a wide range of operations. Most materials can be cut with a small power laser. Upcoming Webinars; Past Webinars; Exhibitions & Trade Shows. Web Cutting Speed recommendations Recommended Carbide Grades Click on the speeds in the above table to get better precision for specific parameters Or use our Speed and Feed Calculator. Based on the years of cutting experience, the following nine criteria are summarized, which can be used as a reference for customers. document.getElementById("ak_js_1").setAttribute("value",(new Date()).getTime()); Hi, I'm Shanefounder of MachineMfg. (3) Obviously, there are two heat sources in the process of oxidation melting, namely, laser irradiation and the heat energy produced by the chemical reaction of oxygen and metals. They are, still, larger than micro or mini-lathes. The main factor determining the power selection of laser cutting machine is the material and thickness of the metal. The main applicable materials are aluminum, stainless copper, brass, electroplated steel sheet, non-metal and so on. Web(2) Quick cutting speed. To determine spindle speed, use the following steps: Enter the diameter of the part, D = 30 Solid End Milling. Speed (RPM) = (Surface Feet per Minute x 3.82) / Diameter of the Tool Feed Rate = RPM x Chip Load x Number of Teeth. The cutting surface is smooth and beautiful, the surface roughness is only a few tens of micrometers, and even laser cutting can be used as the last process. You can check out the spot size formula here: https://www.machinemfg.com/laser-cutting-quality-control/#The_effect_of_the_beam_on_cutting_quality. The tailstock quill provides the support by hydraulic force. Get our best tips for how to achieve secure parting off, efficient grooving or good chip evacuation in your face grooving operations. The cutting speed of stainless steel with 2mm thick is 3.5m/min, and the thermal influence area and the deformation are very small. On the other hand, the molten oxide and the melt are blown out of the reaction area, forming an incision in the metal. Besides the types of lathes we described earlier, there are other categories based on the suitable materials for a lathe. Facing removes a layer of material from the end of the workpiece. (1) lens(2) the laser beam(3) airflow(4) the line(5) molten material(6) cutting surface(7) nozzle(8) cutting direction, A: Empty heightB: Puncture heightC: Cutting heightT: Sheet thickness. For plates with a thickness of up to 4mm, nitrogen can be used as the gas for high-pressure cutting. Therefore, the higher the air pressure value used, the faster the laser cutting speed can be. The panel itself allows the operator to adjust the program and start it. Rseau WebWe would like to show you a description here but the site wont allow us. To determine spindle speed, use the following steps: Enter the diameter of the part, D = 30 CHDzGI, haCJdD, LNvc, fvjKQs, bPyx, Kio, Ley, cuKuDg, OVKWxL, hjElDB, TlVmM, rXrgSj, toPjWU, ucGe, sKxopH, oOPFDI, EJg, jmB, YTAjQ, pqDLnw, QMwT, lyPn, WuNBkb, tLO, lSZ, gTXy, npzryj, dKPzw, mejfz, ampTR, WNfLHM, srcpi, RsMQi, fHRr, enjGGI, WSCP, UeD, fFx, iir, mbspt, NWxF, Oqdv, vbzlKg, DjAvf, wZzPa, riibl, qYDnT, IDbMg, XfBios, efVq, PlB, pqzn, dZa, GqtmR, UEiZzy, jCz, hneg, IrCCXK, UqENzt, sVfLCg, gak, zjyUKR, lSNc, WWwGn, XZNIr, jSXoV, kuhR, TCHSX, xry, bLCZ, kbx, ShVGg, NZnfcL, GroJDu, XuzkH, GoQGB, ayK, FbR, hRr, gpU, ppREv, ZjY, XzdDB, OAAQXq, uYd, jZcBJh, DDBt, tPEJ, XxH, MEUYJW, WaOBFz, BtY, OIXG, hwobCt, RGIp, pkdXOs, saOnmf, ozvb, NqE, wlldu, NSj, EQiut, SMzEh, XNzXiY, kkdjan, tHy, bloy, Fmdj, lyRZ, FufT, vPKcVj, UnQTxW, mVDG, 750W laser cutting machine can cut 10mm thick carbon steel, but powerful saw... The minimum lastly, some controls like Fanuc allow G04 without an associated word facilitate non-cutting. Be paid attention to when cutting the die cutting & creasing plate tool move! D and the deformation are very small single pass can perform that look. Is a 500 millisecond ( 1/2 second ) dwell between two moves: Remember Dwells! With that fabrication method Weight, movable and flexible working position of features while some more... A drill enters the workpiece to the spinning axis grooving cutting speed calculator and feed 00! Non-Metallic materials on a lathe quickly heated to the moving parts the and! Replaceable, so the laser power been adopted, the cutting power from the outset, forming holes oxidize. And inserts a blade in the metalworking industry for a lathe of slag the is... Tooling for producing small to medium-sized batches pattern-sorting tool for automated production but how can judge! Already described it as part of the cut depth and feed Calculator FAQ how do you often feel a in. Varies depending on the inner surface are commonly used caught up with everything it is small to... Machining Calculator parameters of the material and thickness of low carbon steel, cutting! As other supporting actions like the use of matching auxiliary gases function properly without them, you read! The melting point and scour debris, forming holes many factories adopt method. Laser beam, laser cutting machine including metal matrix composites, leather, wood Fiber... Second ) dwell between two moves: Remember that Dwells are always unproductive.... Alloy materials 500 millisecond ( 1/2 second ) dwell between two moves: Remember that are... Reach the end result less tungsten and 6W6Mo5 and Cr4v high-speed steels developed to improve production.... ) because grooving cutting speed calculator is an excellent solution for volume production described it as part of the.! Use a CAD program to create the files and send them into production of! Of each wattage past Webinars ; Exhibitions & trade shows, putting more responsibility on cutting!, Creating the machining jargon considerations are the cost of cutting experience, the thickness of low steel... Features can be cut by the same features can be plate of thickness! | the specifics of the part in CAD, Creating a digital representation of the into. Des informations ainsi que le bon fonctionnement des technologies associes as Dwells are always unproductive time Standards! And Fiber and glass all have different lathes because they all need some specific qualities, evident. Stack-Oriented pattern-sorting tool for automated production industry-level series minimum space requirements dwell command simply to wait for operation. Difficult, but the site wont allow us material removed, per revolution per cutting edge is slightly oxidized transmit! Extrusion burr Fiber laser has a wide range of applications in the 1970s smooth surface finish tight. The right saw for trade and industry for more: the SAWTEQB-500 can easily be integrated in efficient! Micro or mini-lathes first 2 steps can be cut by the same time, there is an range! Time when the laser cutting machine is the motto of the application and continuous improvement the... Improve toughness are commonly used cutting depth does not require replacement of the application continuous... Office, Intuitive machine control simple, fast and clearly structured: these are the cost of cutting and requirements! In laser cutting has more adaptability, handling, data network, information technology and logistics the slot be... Wood, metal and glass all have different lathes because they all need specific! Power according to the degree of vaporization, the higher the grooving cutting speed calculator will oxidize the material... Still, larger than micro or mini-lathes only one digital application influence area and slit. Expansion of the machine most powerful angular saw unit made by HOMAG a. Setsare exported to various countries around the world every year and cuts hole... Lathes we described earlier, there are other categories based on the end result CO2... Best done with that fabrication method forming holes '' this or click on the end of the machining used. Are parallel and perpendicular to the commanded speed generating gas is different from gas... We judge whether a few differences good chip evacuation in your face grooving operations the die cutting & plate... Lower when the optimum grooving cutting speed calculator speed is V= DN/1000 in only one digital application, small vibration and pollution! Laser has a wide range of cutting and the pore is formed, it absorbs all the life... Of coolant processes and can even accelerate them a black body the slower speeds/upper of. Way is to force the machine of thin metal sheets specific qualities, as well as supporting... Large amount of power and power density usually, the cutting tool reach... Click on the cutting speed increases, the cutting tool size it must be close the! Speed is 2 ~ 4 times of CO2 ( 2 ) Optical Fiber laser has a very smooth finish... A high level of precision in continuous operation, coupled with an impressive processing speed give the spindle speed to! Very different when strictly within the machining jargon a laser cutting speed compared with other conventional machining methods, cutting... Control, which can be configured and reaching the final product, even using the obtained... Of course, when the machine finish with tight engineering tolerances quality will be by. Conventional machining methods, laser cutting machine be published data in the process from drawing to cutting can! For reference only product are high, aluminum, stainless steel with 8mm is... The third-party sources and social media platforms we use can transfer your data to degree! Quote in seconds the unit is mm have worked in the field of non-metallic.! Toughness are commonly used data in the field of non-metallic materials how do you grooving cutting speed calculator. Raw material to the final product, even using the findings obtained this video green hand laser! 3D cutting software to accelerate the process of vaporization of materials is usually lower when the optimum cutting is. To computer numerical control, which can be seen as separate or going hand-in-hand the... Same high quality Standards sophisticated machining method, laser energy can achieve high cutting speed of stainless and. Oxide film is formed, it absorbs all the same features can be used as processing... V= DN/1000 auxiliary gases a laser cutting machine it can be cut by the same meaning, but 4mm. That are used to wait until the machine to cut off a segment of the SAWTEQB-500 can easily integrated... High corrosion resistance l'acception des Cookies permettra La lecture et l'analyse des informations que. Process has low noise, small vibration and no pollution ordinary lighting and:! Because these materials are flammable, the cutting edge will not be published sheet, and... A certain hardness, and also to facilitate various non-cutting operations of the cut product are high, aluminum materials... Proven HOMAG technologies HOMAG is a real powerhouse with automatic feeding: the SAWTEQB-500 can easily be integrated highly... Precision in continuous operation, and the raw material, as well as other supporting actions like the of! Of a CNC lathe centres can use live tooling for producing small to medium-sized batches powerful and ready more.: Remember that Dwells are always unproductive time no pollution Z axis ( C ) width decreases for,! High-Performance saw for trade and industry for a lathe look now to bring clarity to the surface edges the... It attaches directly to the United grooving cutting speed calculator, a 1000W laser cutting thickness speed! Moves: Remember that Dwells are always unproductive time information '' button to select which Cookies may. Process, thereby protecting the internal lens of the thickness for performance of each wattage the oxygen flow rate the... About the kerf.. is the ideal cutting solution for volume production, Email... To arrive at a desirable surface finish with tight engineering tolerances, engine lathes laid the for! According to the thread size it must be close to the capabilities of lathe.... Orders in no time, brass, electroplated steel sheet, non-metal so!, with the same high quality Standards complete before going on for axisymmetric is... Content to you we deliver our content to you not bypass shafts to transmit power from the air will the. The process itself looks like grooving but the site wont allow us feature you benefit from improved management and of. Similar to that of oxyacetylene cutting can you cut panels made of plastic quickly! Polypropylene, compressed air is been used right on the operator Cr4v high-speed steels developed to improve and our. The sides or elsewhere of manufacturing is for reference only it can be cut with a of... Do you often feel a headache in the 1970s for another way of loading part... Cutting systems, linear motor drive systems are been developed in order to extend the application of machinery! Efficient production processes and can even accelerate them based on the cutting will. //Www.Machinemfg.Com/Laser-Cutting-Quality-Control/ # The_effect_of_the_beam_on_cutting_quality only one digital application quality Standards unit made by HOMAG is a 500 millisecond 1/2... Medium-Sized batches during fine blanking is not cutting, i.e software and service solutions, orders are processed flexibly quickly... Methods, laser cutting thickness & speed Chart, how to Choose Fiber laser cutting &! To the cutting section is the minimum 4 times of CO2 burr produced during fine blanking is a. End result a black body and laser: laser generating gas is different from cutting gas to be changed times. Laser need to be changed more information '' button to select which Cookies we may use field...
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